Two more hours of work today. We unscrewed the panel (no problem), turned it upside down and cleaned some epoxy runs. Looks great: here it is.
The most important thing: it is identical to the port panel to within 1 mm! Here it is face to face on the port panel
We then taped all screw holes on the outside face, turned it again and filled all holes using a syringe and 120 grams of epoxy from the inside face.
The remaining resin (maybe 20 grams) was used to see how is spreads over the plywood with a squeegee, which seems better and faster than a brush.
Total work time to date: 91 hours
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